Card Sensors | Testing and Cleaning

Written By Mark Lescano

This guide will help demonstrate how to access the Rio Pro's card sensors for testing and cleaning purposes.

Sensor testing and cleaning guide

     


Entering Maintenance Menu:

Rio_Pro.pngriopro_menu_sensor_test_image.jpeg


Firmware Version

 Old Sequence

  < 15.56

 New Sequence

  = > 15.56

4 button printers

Magicard_E%2B.pngMagicard_600.png
  • Press and hold the middle two buttons for at least 5 seconds.
  • Open Lid 
  • Press Menu
    Once in the menu, the arrow will be pointing to Clean Rollers 
  • Press and hold right button for at least 5 seconds.
    You are now in Maintenance menu

2 button printers

Magicard_300.png
  • Open Lid
  • Press and hold “Menu” button for at least 5 seconds.
  • Open Lid 
  • Press Menu
    Once in the menu, the arrow will be pointing to Clean Rollers 
  • Press and hold right button for at least 5 seconds.
    You are now in Maintenance menu


Once in Maintenance menu:

  • Scroll down to and select Sensor Test
  • Scroll to the sensor of your choice (front, mid, rear)
  • The display will show the state of the selected sensor.

Sensor = O
 means No card is detected

Sensor = X
 means a card is detected


Carefully inserting a card into and out of the relevant sensor in question should toggle the display from O > X etc...

With the printer displaying the sensor state as above you can insert a card in the sensor to see its state change on the display.

Scroll down to see the locations of the card sensors after first seeing directly below for why this may need to be done.



Dust build up?

Dust may build up over time and can affect the sensor operation:  

mid_card_sensor_dust_build_up_image.jpg  


You can access each sensor (see below) and gently manually clean with compressed air and/or soft brush.

Air-Duster-Can-and-ESD-Brush.png


Also ensure you have the correct cleaning cards for your printer. These are shown in the related article below.
Cleaning_Kit_CK1.webp



🧽 You can also view the Cleaning Videos for your specific printer model on Magicard's YouTube Channel



FRONT CARD SENSOR

With the lid open and dye film removed insert a card into this position to test the front sensor.

The sensor is inside the block at the top left of the card shown below: 

Test_Front_Sensor.jpg

You can clean as described above; air & brush.



MIDDLE CARD SENSOR

Insert a card into this position to test the mid sensor:

Test_Mid_Sensor.jpg  

To get better access for manual cleaning of the Middle Sensor a more advanced technique is shown in the video below:



REAR CARD SENSOR

Insert a card into the rear feed to trigger the rear sensor (on top of the feed roller, below the card separator, about half the card length in)

 rearsensor

To gain better access to the rear sensor, open the lid and remove the cleaning rollers: